Hundreds of different brands use the same parts. Tighten fasteners to the listed torque values. The same thing happened to my replacement winch. We are in the process of making one similar for Badland winch 12000 parts as well. Keeping a constant focus is more critical. Please familiarize yourself with the part operation before using it. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Call to Order: 1-800-444-3353. If you are buying a winch for the first time, there will be several queries in your mind. The average winch that can bear this much load costs around $300 to $500. Limitations apply. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. It has a very smooth surface to feed your synthetic rope through. Frequency (hz)315 Mhz. Universal Badland winch wired remote control supporting all the models. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Hello, One side of the spooler broke ,all the way around the center and dislodged. The wireless remote controller will act as a receiver for the wireless remote. I could try using a controller from another brand. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. To use the wired remote control, attach the Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Connect the wire rope for a double line system as shown in Figure J below. However, with this unit's built-in safety features, it's a lot easier. Save This Manual Can anyone help, thanks. The wireless remote controller will act as a receiver to operate the wireless remote. Different features have been incorporated in it, which were previously not available in any model. I cant seem to find a parts listing for the plastic box with cover. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Any help would be appreciated. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Wrap wire rope under 500 lb. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Heavy vehicles such as trucks can easily handle this much weight. Cable: 7. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Badland does not have a very wide variety of products as Warn or Smittybilt. No hardware to mount or connect the electrical components. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. Secure load after moving. I had the same problem with 12000lb. This will ensure that the safety of the winch is maintained. Remove the top cover of the Solenoid Box to drill holes for mounting screws. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Winch, Badland ZXR 12000 lb. The two black wires are on the far right and far left of the red wires. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Fingers may be caught and get pulled into fairlead or drum. The winch's internal mechanism is permanently lubricated. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Although this winch offers excellent power, its speed is a bit disappointing. The illustrations to the right show how a kink forms. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Keep this manual and the receipt in a safe and dry place for future reference. Please familiarize yourself with the operation of your winch before using it. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Secure the solenoid assembly in place with mounting screws. Industrial/Tow Truck Electric Winch Owner's Manual Spooler would not engage after that it was just in free spool mode. SAVE THIS MANUAL. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. The red wire is connected from the solenoid box to the battery positive side. Specifications Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. Circuit Breaker: Benefits Of Badland Winches: Electrical electrical wiring is a potentially hazardous task if carried out improperly. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Winch Motor: 2. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. A double line system should be used whenever possible. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. The winch still runs. The wire rope must be properly coiled under tension to be able to support a load without damage. There are two red wires that come out from the central ports. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. This does not influence the price or reviews. Note: Check compatibility with your vehicle before purchasing. Maintain labels and nameplates on the winch. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. After intensive testing and experiments, this device is designed with advanced technology. To use the wireless remote, switch ON the wireless receiver switch on the control box. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. Please familiarize yourself with the operation of your winch before using it. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Winch Cover: 5. Thanks. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Do not operate the winch at extreme angles. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Keep at least 5 full turns of wire rope on drum. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Prevent entanglement. Loose or corroded battery cable connections. Attach the Circuit Breaker to the Positive Terminal on the battery. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Have the winch serviced by a qualified repair person using only identical replacement parts. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Engage clutch before starting. The Winch terminals are color-coded. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Harbor Freight replaced it no problem. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Uncoil the wire rope, except for 5 full wraps. The body of the winch is entirely dust and waterproof. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. Instead, it would be best if you kept a few things in mind. If you are looking at how to wire a badland 2500 pound winch? This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. The operator and assistants must carefully plan usage to prevent accidents. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. How do I get the hardware. Or trade for a new Apex 5500 long drum winch or equivalent. Hawse fairleads are used in conjunction with a synthetic winch line. 1. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. It is perfect for the Badland 2500 lb winch. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Mounting Plate: 3. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Will sell for $280 firm! They may also contain some four-letter words that arent tool and other content thats not appropriate for children. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Press the ON/OFF button for 3 seconds to activate the wireless remote. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Non-skid footwear is recommended. (Wire rope enters/exits at the top. Diagrams within this manual may not be drawn proportionally. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Do not wrap the wire rope around the object and hook onto the wire rope itself. 2500 lb or 3500 lb? Badland is a winch brand that provides good quality winches. Fairlead: 2. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Correct any such issue before use. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. When using a wired remote control, switch off the wireless receiver switch. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Extra Rope or Wire: 4. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Im looking for a drum assembly for a Badland 2500 lb winch. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Will the new electronics parts that are available work on this winch? Do not submerge winch in water. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. This step is necessary to ensure your safety while using the unit. Tap solenoid to loosen contacts. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. If voltage is present, replace motor. So far, I dont see any problems with it. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. I have an old Badland ATV/UTV 3000 lb winch. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Good thing that there are winch manufacturing companies that do that. They are very popular and have been a default for 44 vehicles. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Connect red wire to positive battery terminal and black wire to negative battery terminal. These carry important safety information. The design of the model's housing is weather-resistant and high-impact. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. For a hawse fairlead, the angle should be as close to straight as possible. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. Stay out of the direct line that the wire rope is pulling. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Required fields are marked *. The remote control will auto shut down when not in use after two minutes. It has a powder coated finish in a semi-gloss black color. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. It is permanently damaged and must not be used. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. It is too late to reverse the damage at this point, the wire rope must be discarded. Let us know what you think in the comments section! John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. This wire rope is kinked. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Nothing there nor Ebay. Winching with a vehicle s transmission in gear or park may damage the transmission. Mike El Paso, TX, TLCA 8009. Keep wire rope straight to avoid kinking the wire rope. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Badland Winch Parts, Replacements & Accessories. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Shop products from small business brands sold in Amazons store. I recently converted it to synthetic rope, which I purchased from another vendor. It is used to alert you to potential personal injury hazards. These include: IP66 Rated Weatherproof If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Failure to follow all instructions may result in fire, serious injury and/or DEATH. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Badland winches are known for durability, fair price, and easy maintenance. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Synthetic ropes are lighter and flexible than steel cables. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. BADLAND ZXR 12,000 lb. Electrical winches can perform at their maximum potential for a limited amount of time. I haven't been planning on getting a winch in the near future, but the price is intriguing. It is tough and looks like it can last a very long time. Recoil the wire rope back into the winch under at least 500 lb. I bought a 12000 zxr last year but never opened it until yesterday. We recommend giving the device some rest in between and letting it cool off. Here are the most searched Badland Winch Parts from the customers. A circuit breaker can act as a disconnect at the push of a button. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Thanks for your help. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Examine the wire rope. Do not lift items vertically or use for aircraft purposes. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Some main key features make this Badland winch stand out on the market. These ropes can withstand high-pressure situations. Save my name, email, and website in this browser for the next time I comment. Inspect before every use; do not use if damaged or parts loose. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Do not power the hook all the way into the fairlead or winch. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Lubricate the wire rope occasionally with a light oil. NO LOCKING MECHANISM. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. Keep clear. If unreadable or missing, contact Harbor Freight Tools for a replacement. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. The winch rope smoothly glides over the aluminum. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Some people are too busy knowing it all to ever learn anything. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Badland 18000 Winch Installation & Instructions Manual: Download. Therefore, winch has an exceptional load limit of 12000 pounds. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. You may need a plastic encasing to secure your circuit breaker from water and dust. Check out the weather around the world with our featured, global weather cams Let's see what makes it such a great product. Do not lean over or come in contact with battery while making connections. I have a 2000 winch and use it to load my golf cart on the trailer. Do not power the hook all the way into the fairlead to prevent damage. Like the previous one, connect the black, red, and yellow cables with the winch. Proof of purchase date and an explanation of the complaint must accompany the merchandise. This begs the question, what winch parts can be used with Badland winches? Could you tell me where to locate info for this part and price. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. The company offers a 65-feet long cable with this product. I understand the alligator, are you looking for a controller box or a controller box? With every winching circumstance, theres a risk of potential injury. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. my cover got cracked and broken. The wireless remote controller will act as a receiver for the wireless remote. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. If not available , then a new controller from another winch could work. Keep clear of wire rope, hook, and load while winching. The mounting plate must be rated to at least the winch's capacity. All rights reserved. Refer to Relocating the Control Box on page 8. They have made the installation relatively easy as compared to other competing models.